Getting printers down to iPod size

By Michael Kanellos on 06 February 2007

Tags: ipod | photo | polaroid | printers | paper | ink | cartridge

Zink wants to take the printer off your desk and put it in your pocket. The question now is whether you want it there.

Zink printer

The printer has no ink cartridges; crystals in the special paper change from transparent to coloured when heated. Click for a larger image.

The Waltham, Mass.-based start-up has created -- with help from Polaroid -- a way to print photographs or documents without ink or an ink cartridge. Without an ink cartridge, a printer can be reduced to the size of an iPod or smaller, said CEO Wendy Caswell. The controlling factor when it comes to printer size is whether you want 2 x 3 inch prints or 4 x 6 inch prints. Zink says it has two manufacturing partners lined up and products based on its technology will come out later this year.

The Zink system "can be embedded in any device," she said. It is also more environmentally friendly, the company says. Ninety-five percent of ink cartridges never get recycled.

The first two products will likely be a standalone printer and a camera with a built-in printer. The company showed off the technology last week at the technology conference Demo '07 in Palm Desert, Calif.

The trick is the paper. In conventional printers, print heads squirt ink in a meticulous pattern onto a sheet of paper, and the ink gets affixed through heat or other means.

In Zink's system, images are created when a heated printer head comes into contact with a sheet of specialised paper. The paper --which is actually a polymer but feels like ordinary photo paper -- contains three crystalline layers. The layers are clear until heated. When heated, the material de-crystallizes and changes colours: One of the crystalline layers turns yellow, the middle one goes magenta and the final one turns blue. Images are created through a mosaic of magenta, yellow and blue pixels activated in the various layers.

Zink printer

Zink's technology, made with the help of Polaroid, will let cameras do the same thing those old Polaroid cameras did (the image quality, however, will be higher). Click for a larger image.

The layers are activated at varying temperatures and require different cooking times. To create a yellow pixel, for instance, the printer head has to be at the highest temperature, but only has to touch the paper for a brief period, explained CTO Steve Herchen. Blue requires low temperature but a long contact time. Thus, when the printer head comes in contact with the paper, only one colour is created for a particular pixel.

When the paper cools, the material doesn't revert to its crystalline state, but remains amorphous. Thus, the colour pixels remain. (Shifting a base material between a crystalline and amorphous state is the basic idea behind ovonics and phase change memory). The paper is also recyclable.

Printers using Zink's system are similar to other products on the market, but do differ slightly. Canon, among others, makes portable colour printers that can handle different photo paper sizes. These printers, however, have ink cartridges. Pentax, meanwhile, has come out with an inkless printer, but it only does greyscale.

The first printers using Zink's technology will only produce 2 x 3 inch photographs, but other sizes may be produced in the future. The target price is US$99 for the standalone printer and US$199 for the camera printer. Paper for the Zink items will run around US$19.95 for a pack of 100 sheets. Besides working with camera and hardware manufacturers, Zink is trying to land deals with paper producers.

Products that require specialised paper --such as some of the first electronic pens-- have had a chequered history. CEO Caswell counters, however, that buying specialised paper should be no more difficult than finding the particular cartridge to refill your printer.

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